Practical, deployed AI systems developed by Vibrant Automations for real industrial environments — vision, thermal and condition intelligence, integrated with the control layer.
Vision-based safety monitoring with PLC/SCADA response.
Real-time thermal monitoring of electrical assets.
Predictive health analytics for rotating equipment.
On-premise SCADA software that runs on your own plant computer.
Energy management that finds what you pay for but never use.
Industrial IoT cloud on AWS — your S7 publishes straight to the cloud.
AI-powered computer vision that detects people in industrial environments in real time. When someone enters a restricted or hazardous zone, the system doesn’t just record it — it acts: alerts fire, SCADA flags the event, and the PLC can hold the zone.
Continuous inference on live camera feeds.
Restricted zones, machine perimeters, high-risk areas.
Detection events wired into interlocks and SCADA.
Sirens, notifications and logged events, instantly.
On-premise inference — no cloud dependency for safety events.
Our developed hotspot monitoring solution watches electrical panels and switchgear thermally, around the clock. Rising temperatures are detected, trended and alerted long before they become failures — turning thermography from an annual audit into a live signal.
24/7 thermal coverage, not periodic manual scans.
Abnormal heat flagged the moment it develops.
Every zone trended for analysis and audits.
Rising-ΔT patterns caught early, planned calmly.
Live thermal views integrated with your industrial systems.
Our developed condition-monitoring solution instruments industrial motors with vibration, temperature and current sensing — converting raw signals into health indicators, early-warning alerts and maintenance decisions you can plan around.
Vibration, temperature and current in one live view.
Service when the asset needs it — not by guesswork.
Deviations caught while they are still cheap to fix.
Slow degradation made visible; alerts before limits.
Failures caught early become planned interventions.
Vibrant SCADA is supervisory software we developed ourselves. It installs on a PC or edge box inside your plant, reads Siemens S7, Modbus and OPC UA devices directly over the plant network, and keeps its own historian, alarm engine and operator screens — with no internet connection required.
S7-300/400/1200/1500, Modbus TCP & RTU, OPC UA — mixed in one project.
Per-tag acquisition rates with merged block reads, the way WinCC does it.
Local database plus open Parquet archive — readable by Excel, Power BI or Python.
Evaluated in the server, so they fire whether or not a screen is open.
Drag-and-drop boards and a canvas for tanks, pumps, valves and pipes.
Vibrant EMS reads your energy meters through the Siemens PLCs already in your plant and turns raw registers into the answer finance actually asks for: which zone, shift or asset moved the bill this month. History stays on site; no internet connection is required.
The running 15-minute interval with a projected close, so an excursion can still be stopped.
Duration below threshold recorded per incomer — the evidence for a capacitor case.
Estimated against your configured tariff, so a department owns its own number.
Transformer and distribution losses stated, never absorbed into a zone to make totals agree.
Daily, shift and monthly reports mailed automatically to the people who need them.
Arcline is our industrial IoT cloud platform on AWS. A Siemens S7-1200 or S7-1500 sends its own data to the cloud over encrypted TLS — you need nothing but the PLC and an internet router. No plant PC, no SCADA server, no inbound port into your network. One login then shows every machine at every site, live.
The PLC and an internet router. That is the whole shopping list.
No inbound port, no VPN into the control network, no route to your PLC from outside.
No server to patch, back up or replace. Adding a machine or a plant is a configuration change.
S7-300/400 through a small DMZ gateway; Modbus TCP equipment through an industrial router with cellular fallback.
A command from the cloud is a request; the program validates range, interlock and mode and may refuse it.
PLC → Sensors → Edge → MQTT/Industrial Network → Cloud → AI Analytics → Dashboard — engineered as one secure, reliable system.
Live KPIs, alarms and trends — on-site and remote.
PLC, sensor and meter data captured reliably at source.
Secure MQTT/OPC UA pipelines, integration-ready.
kWh by line, asset and shift — waste made visible.
Most plants start with one solution and expand. Tell us your environment — we’ll recommend honestly.
