A Siemens-published Industrial Edge reference and the solutions our team has developed for real industrial environments — presented as engineering stories: problem, solution, technology, outcome.
Published by Siemens as an official reference: our Industrial Edge deployment at Rajsamand, running an S7 connector and a customised application for cycle-time and energy analysis on SIMATIC S7-1500 with Industrial Edge IPC227G. Sector: Electrical & Electronic · Sustainability · Siemens Xcelerator · Completion 2025.
Energy losses hide in plain sight — spread across lines, shifts and idle hours where no one is looking at the meter.
A VAPL Energy Management System that brings metering data into one live view, with customised reports and scheduled mail delivering consumption insight straight to the people who can act on it.
Consumption becomes visible by line, asset and shift — helping customers identify and reduce energy loss with reports arriving automatically in their inbox.
Electrical panels and switchgear fail thermally — and periodic manual thermography leaves long blind windows between inspections.
A continuous thermal-monitoring system developed by VAPL: cameras watch critical panels 24/7, temperatures are trended, and abnormal heating raises immediate alerts on a live dashboard.
Continuous visibility replaces periodic inspection; developing hotspots surface as early warnings that maintenance can plan around.
Motor failures announce themselves quietly — in vibration, temperature and current — long before they stop a line. Most plants can’t hear them.
VAPL’s condition-monitoring solution instruments motors with multi-parameter sensing and converts raw signals into health indicators, trends and maintenance alerts.
Abnormalities are detected early and unplanned stops become planned service windows — maintenance shifts from reactive to condition-based.
Machine zones and restricted areas rely on fencing and discipline — but people are unpredictable, and traditional systems can’t see intent.
An edge-AI computer-vision system that detects people entering defined zones in real time and triggers automated responses through PLC/SCADA integration.
Zone intrusions are detected the moment they happen, with alerts and control-system responses fired automatically — and every event logged.
Ask us to walk you through any of these systems live — architecture, screens and lessons learned.
